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Coreless Winding Assembly Equipment

The coreless motor winding machine is a high-precision automatic winding system specifically designed for coreless (ironless) motor coil manufacturing. It is a key piece of equipment in the production process of coreless motors. The machine features high-precision servo control, closed-loop constant tension control, multi-axis synchronized motion, precision wire guiding system, and intelligent winding technology. These ensure stable, uniform, and high-density winding of ultra-fine enamelled wire. The system enables fully automated operations including wire feeding, wire clamping, coil winding, wire traverse (layer winding), cutting, wire stripping, coil unloading, and coil forming. It delivers high consistency and meets the stringent requirements of miniature motors, including high speed, low noise, and fast dynamic response.

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Product details

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Advantages

01

Multi-axis servo-synchronized motion and closed-loop constant-tension control enable micron-level winding precision, ensuring stable handling of ultra-fine enamelled wire while effectively eliminating issues such as wire breakage, insulation damage, overlapping, and disordered winding.
02

High coil consistency and high slot fill factor, meeting the stringent quality requirements of high-end motor applications.
03

Fully automated end-to-end process, delivering significantly higher efficiency compared to manual operation.
04

Compatible with complex-shaped coreless coil forming, supporting intelligent inspection and data traceability to meet diverse customization requirements.
05

Full-process data traceability and quality control provide reliable data support for quality analysis, process optimization, and customer audits.
06

Human-machine collaboration and error-proofing design ensure stable production cycle time and high yield rate.

Equipment parameters

Winding Speed
Max. 6000 rpm

Copper Wire Specification
Min. 0.018 mm

Winding Spindle Count
2-axis / 4-axis

Control System
PLC + HMI

Application Fields
Robotics, medical equipment, aerospace

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