The Fully Automatic Wire Harness Assembly Equipment is Delivered to the Customer's Thailand Factory

The company is a global leader in power management solutions, with more than 50 years of experience in the electronics manufacturing industry, and has factories and offices in 39 countries around the world.

Cooperation Time: 3 Years

Industry: Electronic Manufacturing

Equipment introduction:

The finishing process of this equipment includes welding the red or black cables to the wiring board. The equipment is composed of two parts: the feeding part and the welding part. The cable and welding board adopt the lifting storage method, and the products are stored. The welding adopts the resistance welding pinch welding method.

The equipment is equipped with various types of sensors and vision systems to monitor the entire production process and has a corresponding prompt and alarm mechanism to effectively ensure the smooth progress of production.

Equipment Advantages:

1. The modular, standardized and flexible design makes the equipment structure neat and clear, which is conducive to the maintenance, repair and maintenance of the equipment. On the other hand, it makes the production line more compatible and provides convenience for subsequent model conversions that may be required.

2. Fool-proof and mistake-proof. Program interlock, profiling tool, guide mechanism, protection mechanism, sensor monitoring and alarm system throughout the entire production process can effectively avoid the occurrence of wrong actions and ensure smooth production and personal safety.

3. This equipment is suitable for products with the same welding plate, the same cable diameter, and the cable length is less than 140mm.

4. Normally, this equipment can be equipped with 4 machines and 1 operator, and the AGV loading and unloading interface is reserved for the later stage.

Equipment parameters:

Efficiency: ≥ 600 PCS/hour (except for downtime caused by human factors such as equipment waiting for materials)

Compatible products: the welding plate remains the same, the cable diameter is the same, and the cable length is 40-140mm.

Conversion time: ≤1hour

Qualification rate: 99%

Utilization rate: 95%

Voltage: Three-phase AC 380V±10% 50Hz±10%

Air pressure: 0.4~0.6MPa

Power: about 20KW

Equipment quantity: 1

Number of operators required: 1 person

Control mode: PLC+HMI