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Hairpin motor stator assembly line

The new energy drive motor production line is suitable for the production of the flat wire motor stator. It can be applied for new energy drive motors, generators, and other areas. The standard parts of all lines adopt the world-famous brands. The servo motor applies bus control. Key parts all apply precision equipment self-processing. This production line can realize fully automatic production of three-line six-layer, four-line eight-layer, and five-line ten-layer. Intelligent function: production data real-time traceability. Upload and deliver, connect with EMS, key part life management, face recognition system.

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Product details

Split-graph

Finished-product-drawing

Local graph

Advantages

01

Reliably form the insulation paper and insert it into the stator iron core. The insertion of the insulation paper and the length cutting can be stabilized.
02

It can realize fully automatic production of three-line six-layer, four-line eight-layer, and five-line ten layers. Up to 12 layers can be made
03

After expanding, ensure the circumferential consistency of each turn of the wire head. It is convenient for positioning for the process of the wire head twisting
04

After the copper wire is cut flat, grind the cutting head to obtain better laser welding quality
05

Apply laser equipment to welding the wire head. High welding equality, efficiency, and reliability.
06

Busbar alignment automatically, group into the locate fixture with stator at the same time to ensure the stability.

Equipment parameters

Efficiency
30-50 PCS/per hour

Voltage
AC three-phase 380V

Air pressure
0.4-0.6MPa

Pass rate
More than 99%

Power
450KW

Full-day time utilization
More than 95%

Control Method
PLC bus control

Physical dimension
12（L）* 9（W）* 2.5（H）m