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Hairpin Stator Assembly Line

HONEST Automation provides hairpin stator assembly line solutions for EV drive motors, generators, and flat wire motor applications. The system supports automated production of multi-layer hairpin stators, including 3-line 6-layer, 4-line 8-layer, and 5-line 10-layer configurations. With servo control, MES integration, and real-time data traceability, it ensures precise, stable, and efficient manufacturing. Contact us for customized hairpin motor production solutions.

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Product details

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Advantages

01

Reliably form the insulation paper and insert it into the stator iron core. The insertion of the insulation paper and the length cutting can be stabilized.
02

It can realize fully automatic production of three-line six-layer, four-line eight-layer, and five-line ten layers. Up to 12 layers can be made
03

After expanding, ensure the circumferential consistency of each turn of the wire head. It is convenient for positioning for the process of the wire head twisting
04

After the copper wire is cut flat, grind the cutting head to obtain better laser welding quality
05

Apply laser equipment to welding the wire head. High welding equality, efficiency, and reliability.
06

Busbar alignment automatically, group into the locate fixture with stator at the same time to ensure the stability.

Equipment parameters

Efficiency
30-50 PCS/per hour

Voltage
AC three-phase 380V

Air pressure
0.4-0.6MPa

Pass rate
More than 99%

Power
450KW

Full-day time utilization
More than 95%

Control Method
PLC bus control

Physical dimension
12（L）* 9（W）* 2.5（H）m

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