New Energy Vehicle Hairpin Motor Stator Wire Making Equipment Case
The company is a major corporation and Fortune 500 company. HONEST provided the company with hairpin stator wire-making equipment. The customer has completed equipment debugging and quality inspection. Currently, it is in stable production.
Cooperation Time: 2 Years
Industry: Motor Vehicle Manufacturing
This production line is a non-standard automation solution for hairpin stator forming. It is composed of an uncoiling straightening machine, 2D forming machine and 3D forming machine. It mainly completes the feeding straightening, cutting and bending forming processes of the hairpin motor. The equipment adopts high-precision molds, which can effectively improve the stability and efficiency of line forming. The design considers the compatibility of different line types to ensure high stability of production operations and fast speed of change of models. It is designed and developed in combination with the characteristics of assembly production technology to achieve To meet customers' needs for product design and processing, it has the characteristics of matching, scalability, reliability and safety.
Equipment Configuration Advantages:
1. Configure high-precision sensors to detect material in place and forming, etc.
2. The equipment is ergonomically designed and easy to operate.
3. Safety protection and error prevention function.
3.1 Configure safety door locks for personal safety protection.
3.2 The device has door opening safety protection function.
3.3 The equipment has air pressure safety protection function.
3.4 The device prompts various misoperations and bad states in real-time.
3.5 When the equipment is abnormal, an abnormal alarm will be displayed on the screen, indicating the abnormal location, which is convenient for manual operation.
Efficiency: subject to actual production
Conversion time: less than 10min
Qualification rate: ≥98％
Utilization rate: ≥95%
Voltage: AC380V/AC220V 50HZ
Air pressure: 0.4~0.7Mpa
How many stand-alone machines in total: 3
Only need a few people: 2 people
Control method: The equipment control method is mainly composed of man-machine interface (touch screen), programmable logic controller PLC (or motion controller), communication module, through reasonable logic program design. Complete various complex assembly, testing and other functions, and ensure the continuity and stability of the equipment in the production process.
2D molding machine L1100 * W1067 * H2200
3D molding machine L1700*W1267*H2200
Uncoiling straightening machine L3475 * W1194 * H2200
Application field: new energy drive motor
On January 31, 2024, Mr. Frank, the founder of HAHN Automation, visited HONEST HLS for an inspection. The meeting was so significant that both parties signed a strategic cooperation agreement and established a partnership. It marks that two industry giants have officially joined hands to open a new chapter in the European market. After in-depth inspection and communication, the willingness of both parties to cooperate was further strengthened and the signing was completed. This moment is not only the establishment of another important stronghold of HONEST HLS in the European market but also a historic moment for HONEST HLS and HAHN to jointly promote the development of the European market.
In order to promote the implementation of the “14th Five-Year Plan for Intelligent Manufacturing Development”, the China Electronics Technology Standardization Institute has carried out supplier classification and grading assessment work through the Intelligent Manufacturing System Solution Supplier Alliance. Relying on its outstanding performance and innovative strength in the field of motor intelligent equipment manufacturing, HONEST was successfully shortlisted for one of the first batch of intelligent manufacturing system solution providers.
From December 26 to 28, 2023, the 2023 China Motor Industry Chain Conference, with the theme of "Intelligent Leads Change, Efficiently Drives the Future", was held in Changzhou, China, with Wangcai New Media as the organizer, HONEST HLS as the general title sponsor, PPGFS as the co-sponsor, and Tongda China, Wuxi InfiMotion Propulsion Technology Co., Ltd., Changzhou Electric Motor Industry Driving and Control Innovation Union, and TIMER as the special co-sponsors.
In the context of the increasingly prosperous global new energy vehicle industry, the 11th Greater Bay Area International New Energy Vehicle Technology and Supply Chain Exhibition 2023 was successfully held from 6 to 8 December at the Shenzhen International Convention and Exhibition Center. The exhibition attracted the world’s attention, those of us who attended the exhibition jointly discussed and expected the future of the new energy vehicle industry. At this exhibition, because of the outstanding performance of HONEST, it added more highlights to the event.
As the leading enterprise in the intelligent equipment industry, HONEST devotes itself to supplying intelligent production equipment and excellent after-sales service all the time.HONEST participated in the 27th China International Small Motor Exhibition from 22-24 November, 2023.