The Insulation Sheet Assembly Machine was Delivered to the Customer's Vietnam Factory
The company is a multinational company specializing in the R&D, production and sales of micro motors. Its products are widely used in consumer goods such as automobiles, home appliances, communication equipment, and electric toys. The company purchased our fully automatic insulation sheet machine, which saved more than 800 laborers for the factory. The enterprise has launched a long-term cooperation with HONEST.
Cooperation Time: 10 Years
Industry: Motor Industry
This equipment is a non-standard automation solution for insulating sheet assembly. It mainly completes the rotor insulating sheet assembly process (one piece at the head and one at the tail) and can customize functions according to customer needs. The insulation sheet adopts the double-coil feeding method, which is convenient for manual feeding and also provides stable feeding frequency and can flexibly change the speed according to the production cycle to meet the customer's demand for production capacity. The rotor is fed through the material channel, and the assembly of the insulating sheet is completed through automatic positioning, rotor turning and pressing station. The press-fit part is completed by a servo press, and the press-fit pressure, stop position and press-fit speed is precisely controlled throughout the process. The waste tape is automatically returned to the waste tape collection box.
1. Equipped with high-precision sensors to detect over-installation and missing installation of insulating sheets.
2. The equipment is ergonomically designed and easy to operate.
3. Safety protection and error prevention function.
3.1 Configure safety door locks for personal safety protection.
3.2 The equipment has door opening safety protection function.
3.3 The equipment has air pressure safety protection function.
3.4 The equipment prompts various misoperations and bad states in real-time.
3.5 When the equipment is abnormal, an abnormal alarm will be displayed on the screen to prompt the abnormal location, which is convenient for manual operation.
1. Efficiency: ≤ 1.6s/Pcs
2. Compatible products: various series of products with different shaft lengths and core thicknesses.
3. Qualification rate: ≥99%
4. Utilization rate: ≥90%
5. Voltage: AC380V 50HZ
6. Air pressure: 0.4~0.7Mpa
7. Power: 1.2KW
8. Number of people needed: 1 person
9. Control mode: The equipment control mode mainly consists of man-machine interface (touch screen), programmable logic controller PLC (or motion controller), and communication module.
10. Through reasonable logic program design, various complex functions such as assembly and testing can be completed, and the continuity and stability of the equipment in the production process can be ensured.
11. Dimensions: L 1302 - W 1297 - H2070 (mm)
12. Application fields: According to the different rotor models produced by customers, the application fields are relatively wide.
On January 31, 2024, Mr. Frank, the founder of HAHN Automation, visited HONEST HLS for an inspection. The meeting was so significant that both parties signed a strategic cooperation agreement and established a partnership. It marks that two industry giants have officially joined hands to open a new chapter in the European market. After in-depth inspection and communication, the willingness of both parties to cooperate was further strengthened and the signing was completed. This moment is not only the establishment of another important stronghold of HONEST HLS in the European market but also a historic moment for HONEST HLS and HAHN to jointly promote the development of the European market.
In order to promote the implementation of the “14th Five-Year Plan for Intelligent Manufacturing Development”, the China Electronics Technology Standardization Institute has carried out supplier classification and grading assessment work through the Intelligent Manufacturing System Solution Supplier Alliance. Relying on its outstanding performance and innovative strength in the field of motor intelligent equipment manufacturing, HONEST was successfully shortlisted for one of the first batch of intelligent manufacturing system solution providers.
From December 26 to 28, 2023, the 2023 China Motor Industry Chain Conference, with the theme of "Intelligent Leads Change, Efficiently Drives the Future", was held in Changzhou, China, with Wangcai New Media as the organizer, HONEST HLS as the general title sponsor, PPGFS as the co-sponsor, and Tongda China, Wuxi InfiMotion Propulsion Technology Co., Ltd., Changzhou Electric Motor Industry Driving and Control Innovation Union, and TIMER as the special co-sponsors.
In the context of the increasingly prosperous global new energy vehicle industry, the 11th Greater Bay Area International New Energy Vehicle Technology and Supply Chain Exhibition 2023 was successfully held from 6 to 8 December at the Shenzhen International Convention and Exhibition Center. The exhibition attracted the world’s attention, those of us who attended the exhibition jointly discussed and expected the future of the new energy vehicle industry. At this exhibition, because of the outstanding performance of HONEST, it added more highlights to the event.
As the leading enterprise in the intelligent equipment industry, HONEST devotes itself to supplying intelligent production equipment and excellent after-sales service all the time.HONEST participated in the 27th China International Small Motor Exhibition from 22-24 November, 2023.