The Rapid Development of Intelligent Factory Automation Production Trends
For coastal first-tier cities, ordinary employees are not only difficult to recruit, their training costs and personnel mobility are also high. There are also many uncertainties in the form of labor dispatch. Employees do not directly sign labor contracts with the company, so the cost is high and can not be stable for a long time.
Even enterprises in the mainland are well aware of the future of enterprise production and must adopt automatic production to solve production problems. From the employment perspective, automation is the future trend of the manufacturing industry and cannot be changed. A person in charge of an enterprise in Dongguan said: "More young people of the new generation are unwilling to work on the assembly line in the factory, which also makes enterprises have to start from automation equipment to solve the problem of production efficiency." Engaged in the manufacturing industry, automation equipment must be invested. If it is invested beforehand, it will be more competitive, and the later it is invested, the more difficulties it will encounter. If you don't invest and plan in advance, only think about solutions when you face difficulties, and then start automation production, you will encounter many problems.
In recent years, the demand of motor manufacturers and magnetic component enterprises for automation equipment has only increased. Some enterprises are ready to apply new production lines. There will be a demand for technological transformation of old equipment and investment in new equipment. In the case of new production lines, plants and plant areas, the first thing to consider is the introduction of automation equipment. The new production capacity of enterprises also has enough confidence in the market and sufficient grasp of products.
In order to cooperate with high-end customers, many companies in new energy vehicles and 5g related industries said that they would timely expand production lines according to the market development progress and continue to promote the construction of factory automation and production digital construction, so as to reduce labor costs. After the project is put into operation, the products will be widely used in new energy vehicles, industrial motors, building automation, electric tools, medical equipment, household appliances, communications, 3C electronics, aerospace and other fields.
Vigorously developing industrial automation is an effective way and means to speed up the transformation and upgrading of traditional industries, improve the overall quality of enterprises, the overall national strength of the country, adjust the industrial structure and quickly revitalize effective ways and means of enterprise production and operation. Not only are enterprises automatically increasing their attention, also emphasizes that enterprises should strengthen automation and intelligent upgrading.
Honest Automation is a manufacturer of brush and brushless motor production lines with more than 14 years of R&D and production experience, headquartered in Shenzhen, China. The industrial park covers an area of 16000 square meters, with more than 400 employees, 130 middle-level and senior engineers and a 10000 square meter modern assembly workshop, which can assemble 40 full-automatic lines at the same time. At present, three branches in Chengdu, Dalian and Ningbo have been established.
Our products include DC brush and brushless motor production line, automobile parts motor assembly line, hairpin motor assembly line for new energy vehicles, motor winding machine, inductor winding machines (including common mode inductor, integrated inductor and NR inductor), stator production line, rotor production line, etc. Whether you are looking for a solution for automation equipment or have any questions, please contact us and we will be happy to help you!
From November 22 to 24, 2023, a motor industry event will be held at the Shanghai New International Expo Center, which is the much-anticipated "2023 China International 27th Small Motor Technology, Magnetic Materials Technical Seminar and Exhibition".
As one of the core parts of new energy vehicles, the electric drive system has an important impact on the performance of new energy vehicles, and has important significance for the power, economy, comfort, safety, reliability, and durability of new energy vehicles. In addition, in terms of industry needs, low cost, miniaturization, and intelligence are the main trends. The electric drive system of an electric vehicle is mainly composed of four parts: drive motor, transmission, power converter and controller. The drive motor is the core of the electric drive system, and its performance and efficiency directly affect the performance of electric vehicles. The size and weight of the drive motor and transmission will also affect the overall efficiency of the vehicle. Power converters and controllers can help electric vehicles operate safely and reliably.
In the long term, the trend of flat wire motors is highly certain. In the first half of 2021, the penetration rate of flat wire motors among the top 15 vehicle models in terms of sales reached 28%, compared to just 14% in 2020. It is anticipated that by 2025, the proportion of flat wire motors in the drive systems of new energy vehicles will exceed 80%.
X-Pin motor technology allows for a reduction in the height of the linear segment at the end of the motor while maintaining a high slot fill factor. This results in a shorter overall motor length, saving copper wire usage and improving motor efficiency, thus achieving miniaturization.
In recent years, the market penetration of new energy passenger vehicles has continued to rise. Due to the high demand, existing cylindrical-wire motors have become insufficient in meeting the performance requirements of electric vehicle propulsion. Therefore, the substitution of flat-wire motors for cylindrical-wire motors is a highly certain trend for the future. Motor manufacturers are actively seeking high-capacity, high-quality production processes to meet market demands, with ongoing optimization and innovation in the manufacturing processes of flat-wire motor stators.
As is well known, the energy conversion efficiency of electric motors is around 90%, meaning that losses account for approximately 10%. Within the energy losses of a motor, copper loss, which is the heat generated by the current passing through the stator winding, constitutes about two-thirds of these losses.By adopting flat wire motors, the round wire windings are replaced with flat wire windings, increasing the amount of copper per unit area on the stator. This increases the copper fill factor to 20% to 30%, meaning more copper is packed into the stator slots. This effectively reduces winding resistance, and the lower the resistance of the winding, the higher the electrical efficiency. Consequently, it reduces copper losses.