Fully Automatic Motor Assembly Line Customization
The market demand for motors is increasing. Traditional assembly methods require many workers to produce. Labor costs increase, and the quality and efficiency of the motors are not guaranteed.
The production process cannot be traced back, and problems cannot be solved in time when problems occur, resulting in excessive losses. Therefore, if you want to beat your competitor, you must change the current production method. Investing in fully automated production equipment to improve the production efficiency and quality of the motor. Honest Automation has focused on the customization of motor assembly line for more than 15 years. At present, the customized motor automation assembly line is developing in the direction of automation, intelligence, and modularization.
In addition to achieving fully automated assembly, it can also track and control the quality of the motor. Each important process is equipped with automatic inspection of the pros and cons of the motor, and the motor is automatically processed, and the inspection efficiency is greatly improved by using machine vision instead of manual inspection. In the motor inspection process in the factory, the automatic inspection function of the machine vision system is used, which has the characteristics of fast speed, high accuracy and high efficiency. 360°appearance inspection, the system software analysis accurately judges whether the wiring is reasonable, the whole process takes less than one second, if there is any defective product, it will be selected for improvement to ensure the quality of the factory product.
Investing in new motor automation assembly equipment can directly increase per capita production capacity and reduce business costs. Replace labor with machinery, solve the pressure of the aging population and reduce labor costs. Reduce production intensity, reduce production costs, and increase corporate profit margins. Driven by the demonstration of the project of investing in automation equipment, more companies will also be able to understand and participate in the transformation and upgrading of the motor manufacturing industry, so as to improve the quality and efficiency of the entire industry. Honest Automation will continue to develop and customize more intelligent, faster and more efficient motor automation production line equipment.
As the leading enterprise in the intelligent equipment industry, HONEST devotes itself to supplying intelligent production equipment and excellent after-sales service all the time.HONEST participated in the 27th China International Small Motor Exhibition from 22-24 November, 2023.
From November 22 to 24, 2023, a motor industry event will be held at the Shanghai New International Expo Center, which is the much-anticipated "2023 China International 27th Small Motor Technology, Magnetic Materials Technical Seminar and Exhibition".
As one of the core parts of new energy vehicles, the electric drive system has an important impact on the performance of new energy vehicles, and has important significance for the power, economy, comfort, safety, reliability, and durability of new energy vehicles. In addition, in terms of industry needs, low cost, miniaturization, and intelligence are the main trends. The electric drive system of an electric vehicle is mainly composed of four parts: drive motor, transmission, power converter and controller. The drive motor is the core of the electric drive system, and its performance and efficiency directly affect the performance of electric vehicles. The size and weight of the drive motor and transmission will also affect the overall efficiency of the vehicle. Power converters and controllers can help electric vehicles operate safely and reliably.
In the long term, the trend of flat wire motors is highly certain. In the first half of 2021, the penetration rate of flat wire motors among the top 15 vehicle models in terms of sales reached 28%, compared to just 14% in 2020. It is anticipated that by 2025, the proportion of flat wire motors in the drive systems of new energy vehicles will exceed 80%.
X-Pin motor technology allows for a reduction in the height of the linear segment at the end of the motor while maintaining a high slot fill factor. This results in a shorter overall motor length, saving copper wire usage and improving motor efficiency, thus achieving miniaturization.
In recent years, the market penetration of new energy passenger vehicles has continued to rise. Due to the high demand, existing cylindrical-wire motors have become insufficient in meeting the performance requirements of electric vehicle propulsion. Therefore, the substitution of flat-wire motors for cylindrical-wire motors is a highly certain trend for the future. Motor manufacturers are actively seeking high-capacity, high-quality production processes to meet market demands, with ongoing optimization and innovation in the manufacturing processes of flat-wire motor stators.