Intelligence & Efficient New Energy Vehicle Hairpin Motor Stator Winding Automation Equipment
With the development of emerging technologies, the hairpin motor has been used in many fields, including new energy vehicle motors, wind generators, thermal generators, locomotive motors, etc. The characteristics of new energy vehicle motors include high power, small size, high torque, high speed, etc. Changing from a round copper wire design to a flat copper wire design, the effective copper area of the hairpin motor can be increased by more than 20%, the effective copper slot full rate of the traditional motor is only about 45%, and the hairpin motor can achieve about 70%, winding surface area and heat dissipation area is wide, the gap between each turn of the winding is small, and the heat conduction is better.
However, the hairpin motor has higher molding requirements and greater processing difficulties than round wire motors, because the flat wire is easy to damage, resulting in the actual processing, the yield rate of the flat wire is much lower than that of the round wire. In addition, there are many flat wire processing procedures, much initial investment, high design and development costs, and relatively high requirements for its production equipment.
HONEST focus on non-standard motor manufacturing equipment for 14 years. we obtained more than 100 national patent certificates and more than 400 successful cases of motor assembly lines. The new energy hairpin motor stator assembly line has high reliability and its servo motor adopts M3 bus control, the key parts are all independently processed by precision equipment, and the standard parts are all of the world's top brands. We support intelligent production, including lifespan management of key components, face recognition, real-time traceability, upload and distribution of production data, and docking with MES systems, the efficiency of the automatic line equipment can be as high as 24s/pcs. HONEST new energy hairpin motor stator winding automation equipment can help cooperative enterprises to reduce labor costs and improve product quality and efficiency.
On January 31, 2024, Mr. Frank, the founder of HAHN Automation, visited HONEST HLS for an inspection. The meeting was so significant that both parties signed a strategic cooperation agreement and established a partnership. It marks that two industry giants have officially joined hands to open a new chapter in the European market. After in-depth inspection and communication, the willingness of both parties to cooperate was further strengthened and the signing was completed. This moment is not only the establishment of another important stronghold of HONEST HLS in the European market but also a historic moment for HONEST HLS and HAHN to jointly promote the development of the European market.
In order to promote the implementation of the “14th Five-Year Plan for Intelligent Manufacturing Development”, the China Electronics Technology Standardization Institute has carried out supplier classification and grading assessment work through the Intelligent Manufacturing System Solution Supplier Alliance. Relying on its outstanding performance and innovative strength in the field of motor intelligent equipment manufacturing, HONEST was successfully shortlisted for one of the first batch of intelligent manufacturing system solution providers.
From December 26 to 28, 2023, the 2023 China Motor Industry Chain Conference, with the theme of "Intelligent Leads Change, Efficiently Drives the Future", was held in Changzhou, China, with Wangcai New Media as the organizer, HONEST HLS as the general title sponsor, PPGFS as the co-sponsor, and Tongda China, Wuxi InfiMotion Propulsion Technology Co., Ltd., Changzhou Electric Motor Industry Driving and Control Innovation Union, and TIMER as the special co-sponsors.
In the context of the increasingly prosperous global new energy vehicle industry, the 11th Greater Bay Area International New Energy Vehicle Technology and Supply Chain Exhibition 2023 was successfully held from 6 to 8 December at the Shenzhen International Convention and Exhibition Center. The exhibition attracted the world’s attention, those of us who attended the exhibition jointly discussed and expected the future of the new energy vehicle industry. At this exhibition, because of the outstanding performance of HONEST, it added more highlights to the event.
As the leading enterprise in the intelligent equipment industry, HONEST devotes itself to supplying intelligent production equipment and excellent after-sales service all the time.HONEST participated in the 27th China International Small Motor Exhibition from 22-24 November, 2023.