The Composition of Electric Motor Assembly Line
The electric motor assembly line is to combine several parts of the product through tight fitting, snapping, threaded connection, bonding, riveting and welding to obtain finished or semi-finished products that meet the predetermined dimensional accuracy and functions.
The assembly will have a component directional arrangement, conveying and escapement system. The disordered components are automatically arranged in a spatial orientation that is convenient for automatic processing by the machine, and they are smoothly conveyed to the subsequent escapement to prepare for the gripping of the manipulator. The parts of the escapement positioned at a fixed point are grasped or vacuum sucked, and then moved to another position. Assembly work mechanism refers to the mechanism used to complete the main actions of assembly work, such as pressing, clamping, screwing, bonding, welding and riveting the workpiece to the previous part. During the assembly process, there will be a testing mechanism to test the components assembled in the previous step or the previous work results of the machine, such as missing parts detection, size detection, defect detection, function detection and cleaning detection, and automatic defective products discharge. The control system usually adopts PLC control, and the PLC needs to receive the input of various signals and issue instructions to the various actuators. The machine is equipped with a variety of sensors and other signal collectors to monitor the operation of each actuator in the machine, and issue the next execution instruction after judgment. The man-machine interface is used to display the running status of the machine, running records, and send instructions to the machine by the operator.
If the company has been using traditional production methods, it is bound to hire a large number of employees to operate, and when the order volume is large, there will be shortage of staff and delays in the construction period. But by investing in a fully automated motor assembly line, these problems can be solved. As long as fewer operators operate the assembly line in accordance with the prescribed steps after training, an efficient and highly automated electric motor production line can be realized, which reduces the number of employees and reduces labor costs. Automated production lines can also be used to increase the production capacity of enterprises and increase the product qualification rate, so that the products produced are more popular in the market.
The current competitive landscape of new energy hairpin motor on the market is fierce competition, and domestic and foreign motor manufacturers are working hard to develop and promote hairpin motor technology. The penetration rate of hairpin motor is increasing rapidly, especially in the field of E-Mobility, where more than 40% of brands have begun to use hairpin motors.
New energy hairpin motor technology is an emerging motor technology that is rapidly emerging in the fields of electric vehicles and industrial applications. Hairpin motor technology is characterized by a flat winding structure, which has a series of advantages. The emergence of hairpin motors is mainly to respond to the demand for efficient and lightweight products in the new energy vehicle market.
With the continuous development of science and technology, the hairpin motor market is ushering in an unprecedented explosive period. According to relevant research predictions, the scale of the hairpin motor market will expand rapidly in the next few years and is expected to reach 100 billion levels. This is undoubtedly a track full of business opportunities and challenges, attracting the attention of more and more companies and investors. The hairpin motor is a motor with a unique structure. The core component is wound with flat wires.
With the rapid development of technology, digital transformation has become an important trend in many industrial fields. As an important part of machinery manufacturing, its digital transformation is of great significance for improving production efficiency, reducing costs and optimizing product quality. However, there are some key issues in the process of realizing the digital transformation of the drive motor production line. HONEST will analyze these key issues and propose corresponding countermeasures to promote the digitalization process of the drive motor production line.
The BLDC motor production line produced by HONEST is customized according to customer requirements. After many communications and confirmations, we have completed the development and assembly of this BLDC motor manufacturing line, which has the advantages of low noise, longer lifespan and high torque. The motor produced by this equipment has been tested by customers, the performance meets customer requirements, and the operation is stable and reliable.
With the continuous advancement of science and technology and the rapid development of the automobile industry, the application range of hairpin motors has continued to expand, and the productivity of hairpin motors has also increased sharply. In order to meet market demand and improve the production efficiency and quality of hairpin motors, the development of intelligent automation equipment for hairpin motors has received more and more attention. This article will introduce the development and research of intelligent automation equipment based on hairpin motors in detail.