Vehicle motor production line manufacturer
Honest, vehicle motor assembly line manufacturer, provide the one stop solution to customer from core to finished product. The process of non-standard contains rotor parts, cover parts, magnet parts, motor assembly parts and vehicle gearbox part assembly,etc.
Equipments have high efficiency with good stabilization. During the process period it will be monitored. It contains the cylinder position inspection. Material direction, exsitence, in position monitor. Press value monitor, furnace heating temperture value monitor, magnet depth inspection, flux inspection, armature appearance and performance inspection, spot welding monitoring, motor virtual position and other inspections to ensure motor quality problems.
Various testing equipment can also be installed according to the customer's requirements for the quality of the motor. At the same time, while the equipment greatly increases the output, in order to reduce the number of operators and the work intensity of the operators, AGV trolleys can be configured to realize automatic material handling. In addition to the shortage of material and full material, realize unmanned production
At present, whether it is a new energy vehicle or a traditional fuel vehicle, as many as 40 or more motors are required. Basically there are drive motor, starter motor, generator, wiper motor, water tank fan motor, air conditioner blower motor, generator, electronic steering motor, electronic handbrake motor, headlight follow-up steering motor, rearview mirror automatic retraction motor, sunroof Motors, electric door and window motors, etc.
In the case of such a large demand, traditional manual or semi-automatic production can no longer meet the current market demand and quality requirements for motors. Therefore, investing in a fully automated automotive motor assembly line can not only improve product efficiency and quality, but also save you a lot of labor.
Founded in 2007, Shenzhen HONEST Intelligent Equipments CO., LTD is non-standard intellgence production line and intellgent equipment supplier. Main product contain new energy vehicle drive motor intellgent production line, vehicle E-motor drive system intelligent assembly line, complete set of automatic assembly production equipment for motors and automatic winding equipment for passive components and inductors.
Located in the Honest Industrial Park, it covers an area of 16,000 square meters, and has over 400 employees and more than 130 senior engineers. It also boasts 10000 square meters of modern assembly workshop which is capable to assemble 40 automatic production lines at the same time. At present, we have founded four branches in Chengdu and Dalian and Ning bo and Suzhou.
From November 22 to 24, 2023, a motor industry event will be held at the Shanghai New International Expo Center, which is the much-anticipated "2023 China International 27th Small Motor Technology, Magnetic Materials Technical Seminar and Exhibition".
As one of the core parts of new energy vehicles, the electric drive system has an important impact on the performance of new energy vehicles, and has important significance for the power, economy, comfort, safety, reliability, and durability of new energy vehicles. In addition, in terms of industry needs, low cost, miniaturization, and intelligence are the main trends. The electric drive system of an electric vehicle is mainly composed of four parts: drive motor, transmission, power converter and controller. The drive motor is the core of the electric drive system, and its performance and efficiency directly affect the performance of electric vehicles. The size and weight of the drive motor and transmission will also affect the overall efficiency of the vehicle. Power converters and controllers can help electric vehicles operate safely and reliably.
In the long term, the trend of flat wire motors is highly certain. In the first half of 2021, the penetration rate of flat wire motors among the top 15 vehicle models in terms of sales reached 28%, compared to just 14% in 2020. It is anticipated that by 2025, the proportion of flat wire motors in the drive systems of new energy vehicles will exceed 80%.
X-Pin motor technology allows for a reduction in the height of the linear segment at the end of the motor while maintaining a high slot fill factor. This results in a shorter overall motor length, saving copper wire usage and improving motor efficiency, thus achieving miniaturization.
In recent years, the market penetration of new energy passenger vehicles has continued to rise. Due to the high demand, existing cylindrical-wire motors have become insufficient in meeting the performance requirements of electric vehicle propulsion. Therefore, the substitution of flat-wire motors for cylindrical-wire motors is a highly certain trend for the future. Motor manufacturers are actively seeking high-capacity, high-quality production processes to meet market demands, with ongoing optimization and innovation in the manufacturing processes of flat-wire motor stators.
As is well known, the energy conversion efficiency of electric motors is around 90%, meaning that losses account for approximately 10%. Within the energy losses of a motor, copper loss, which is the heat generated by the current passing through the stator winding, constitutes about two-thirds of these losses.By adopting flat wire motors, the round wire windings are replaced with flat wire windings, increasing the amount of copper per unit area on the stator. This increases the copper fill factor to 20% to 30%, meaning more copper is packed into the stator slots. This effectively reduces winding resistance, and the lower the resistance of the winding, the higher the electrical efficiency. Consequently, it reduces copper losses.