Brush Motor Equipment
Generally, the automation equipment of DC brush motor has the following completion processes:
1. Small cap section:assemble bearing, brush, carbon crystal, solder and other components of rubber cover;
2. Large cover (magnetic bottom) section: assemble stator magnet, sling bow, glue coating, drying, bearing, magnetizing, etc.
3. Rotor section:assemble Insulator, commutator and gasket, wind, touch weld, bead set, turn, inspect, etc.
4. Motor section:assemble rubber cover, rotor, gasket, stator and motor.
5.Parts Section: assemble parts and test, such as magnetic ring, worm, gear, gear box, etc.
Small cap section
Large cover section
Honest has been working in the micro-motor industry for 13 years. All the above processes have mature solutions.Testing equipment can be provided according to customer process flow.The products are widely used in the fields of auto parts, household appliances, office automation, power tools, medical treatment and electric toys.We have been serving Wanbaozhi, Nedco, Dechang, Lijia, Hengshui, Midea, Ai Longwei, Weijin, Toshiba, Fei Long and other famous enterprises for a long time.
The current competitive landscape of new energy hairpin motor on the market is fierce competition, and domestic and foreign motor manufacturers are working hard to develop and promote hairpin motor technology. The penetration rate of hairpin motor is increasing rapidly, especially in the field of E-Mobility, where more than 40% of brands have begun to use hairpin motors.
New energy hairpin motor technology is an emerging motor technology that is rapidly emerging in the fields of electric vehicles and industrial applications. Hairpin motor technology is characterized by a flat winding structure, which has a series of advantages. The emergence of hairpin motors is mainly to respond to the demand for efficient and lightweight products in the new energy vehicle market.
With the continuous development of science and technology, the hairpin motor market is ushering in an unprecedented explosive period. According to relevant research predictions, the scale of the hairpin motor market will expand rapidly in the next few years and is expected to reach 100 billion levels. This is undoubtedly a track full of business opportunities and challenges, attracting the attention of more and more companies and investors. The hairpin motor is a motor with a unique structure. The core component is wound with flat wires.
With the rapid development of technology, digital transformation has become an important trend in many industrial fields. As an important part of machinery manufacturing, its digital transformation is of great significance for improving production efficiency, reducing costs and optimizing product quality. However, there are some key issues in the process of realizing the digital transformation of the drive motor production line. HONEST will analyze these key issues and propose corresponding countermeasures to promote the digitalization process of the drive motor production line.
The BLDC motor production line produced by HONEST is customized according to customer requirements. After many communications and confirmations, we have completed the development and assembly of this BLDC motor manufacturing line, which has the advantages of low noise, longer lifespan and high torque. The motor produced by this equipment has been tested by customers, the performance meets customer requirements, and the operation is stable and reliable.
With the continuous advancement of science and technology and the rapid development of the automobile industry, the application range of hairpin motors has continued to expand, and the productivity of hairpin motors has also increased sharply. In order to meet market demand and improve the production efficiency and quality of hairpin motors, the development of intelligent automation equipment for hairpin motors has received more and more attention. This article will introduce the development and research of intelligent automation equipment based on hairpin motors in detail.